Software for process and energy optimization

Optimize your processes with the intelligent energy management that can be combined to Industrial IoT

Software for process and energy optimization

Process optimization for easy and efficient approaches

Process optimization for easy and efficient approaches

The use of energy and resources in industrial production is a cost factor that grows with increasing automation. Resourcemanagement with IIoT supports all tasks for an efficient and transparency way to pursue your processes more sustainably and economically.

Resource management ResMa® combines the evaluation of energy and process data with IIoT platform solutions and offers a total system for consistant and analyzing machine data and using the knowledge for the optimization of processes or for new services. This makes more possible than pure energy management.

The modular and preconfigured system variants for the standard Resma® use cases enable the flexible and fast implmentation of your projects - whether in production, industry or distributed infrastructures. In addition, open interfaces allow simple and cost-effective integration into the existing IT environment.

We enable you to make optimal use of your data, uncovering potential and increasing your productivity.

Your benefits at a glance

Recording of production data

Recording of production data

The simple collection of data from different machines and systems enables the collection of production data. Thus, complex key figures can be calculated and plausibility can be configured to optimize production processes.

Reduction of costs

Reduction of costs

With our solutions, energy and process data become meaningful key figures. In this way, you not only reduce costs, but also optimize your processes, increase availability and reduce the use of resources.

Automatic reporting

Automatic reporting

For standardized reporting, individual energy reports or production-relevant evaluations can be sent automatically. In addition, the interactive documentation within the system supports the exchange of information between users.

Real-time alerting

Real-time alerting

States, limit and setpoint values are continuously monitored and show abnormalities in real time in order to avoid running and downtimes. This information can be conveniently forwarded to users.

Simple system integration

Simple system integration

Open to all measurement systems and easy integration of existing systems, enables uncomplicated connectivity for data exchange with ERP/MES systems or other databases.

ISO 50001 certified

ISO 50001 certified

DIN EN ISO 50001 compliant management certified by TÜV-Süd and listed by Bafa. Concrete measures can be documented and achieved goals can be evaluated.

Resource management for process and energy optimization

Resource management for process and energy optimization

Resource management for process and energy optimization

One software solution - a wide range of evaluation options

A diverse system that supports you in recognizing and documenting energetic and process-based potentials and deriving measures for optimization. For this purpose, a number of special and extensive evaluation options are available.

Transparency of production

Transparency of production

Transparency of production

Easy. Intuitive. Flexible.

Acquisition of

  • Electricity, gas, water, heat, air consumption
  • Order-related quantities and material input
  • Machine and equipment performance
In addition, you can call up many compression values for all measured variables: Min, Max, Mean, Sum etc.

Analyze processes easily and efficiently

Analyze processes easily and efficiently

Analyze processes easily and efficiently

Detailed analysis via interactive, adaptable charts for optimal display

  • Energy and production data related to orders from ERP/MES systems
  • Generation of meaningful key figures including production parameters
  • Specific evaluations, which, in addition to the use of energy, also include the quantities of raw materials used and their quality characteristics

Less effort, more control

Less effort, more control

Less effort, more control

Automated evaluation

  • Representation of energy flows via Sankey diagrams
  • Use of mobile devices for fast notifications and status queries
  • Central monitoring of all production halls or branches for cross-site benchmarking

ResMa® components in detail

ResMa® Base Package

Evaluate data - plan optimizations

Basic package for the preparation, presentation and analysis of data from the production environment

ResMa® Base Package
  • Identification of weak points and causes with fluctuating process quality
  • Documentation of the entire consumption
  • Reduction of personnel expenses through standardized reporting
  • Simple operability with high functionality at the same time
  • Dashboards for a clearly resource and consumption overview

Optionally extend your ResMa® Base Package

Optionally extend your ResMa® Base Package

Due to the modular structure, you can use special and extensive evaluations and analyses with our optionally expandable packages.

ResMa® production package

For a detailed analysis of machines and systems

  • Increase process stability to reduce rejects and increase quality
  • Reduction of the use of resources (material and energy) for cost savings
  • Statistics on the causes of downtime as a basis for a cost analysis
  • Increase availability and productivity to maximize profits
  • Optimization of productivity through cross-site benchmarking at the product level and with order reference

ResMa® energy management package

DIN EN ISO 50001 certified energy management system

  • Reduction of CO² emissions as a contribution to environmental protection
  • Documentation of the measures carried out with the associated savings with the help of PDCA cycles
  • Consideration of different tariffs for the presentation of costs
  • Easier identification of new savings potentials via load distribution analyses
  • Automatic reporting according to individual report templates

Centralized monitoring of multiple locations

Gateways for cross-premises applications

Gateways for cross-premises applications

By installing gateways in each site, multiple sites can be centrally monitored. Fully configured data collectors are used as IPC (IPC-PLC Connector) or as easy-to-install software (PLC Connector) for various industrial-grade hardware to record and temporarily store data from machines or energy meters on site. These are transmitted via the Internet in encrypted form to the ResMa® server. This prevents a data failure if the network, server or Internet are not available.

ResMa® IPC-PLC Connector

IPC as data collector and gateway

  • Extensive selection of industrial communication protocols - Simatic S7/TIA, Beckhoff ADS, Codesys, Mitsubishi Melsec, Modbus-RTU/TCP, OPC-UA, etc.
  • User friendly and easy configuration interface
  • Installed on an IPC, directly for mounting in a control cabinet
  • Existing energy meters can be integrated
  • Encrypted transmission over the network/Internet to the ResMa® server

ResMa® PLC Connector

Docker application for embedded devices

  • Resource-saving application in the form of a Docker container
  • for embedded or Windows devices (from Raspberry I)
  • Web interface for configuration and diagnostics
  • Supports Modbus RTU/TCP and OPC-UA for pairing devices
  • Also supplied together with Weidmüller u-control as an industrial-grade gateway with its own I/O connection
  • Encrypted transmission over the network/Internet to the ResMa® server

Entry-level version for small applications

For smaller applications, the ResMa® Compact system variant enables a cost-effective entry into the acquisition and evaluation of measured values.

System variant ResMa® Compact

System variant ResMa® Compact

  • up to 500 data points (measured variables)
  • offers reduced functions of the ResMa® Base Package and the ResMa® EnMS Package
  • Installation on an IPC, directly into a control cabinet
  • Existing energy meters can be connected
  • Additional sensors or simple control systems can be connected via Modbus

ResMa® in practice

SCHOLZ

SCHOLZ

SCHOLZ

Development of energy management in medical technology with ResMa

The production of high-precision plastic parts for micro and medical technology requires maximum product quality.

  • ResMa® allowed us to carry out the step-by-step development of our EnMS on our own and opened up potential for integrating extensive information from production. Martin Rebhan, Managing Director Horst Scholz

KNAUF Gips

KNAUF Gips

KNAUF Gips

Establishing an energy management in the building materials industry

Specialising in systems for drywall and flooring, plaster and façade.

  • The flexibility of the solution is demonstrated by the integration of existing systems. Plant engineers at Knauf Gips in Iphofen

More information

Consulting

Weidmüller GTI Software

* Required fields